Stack Pallets

Optimize how you pack your pallets

Use Stack Pallets Tool to save time, space and money when packing pallets.
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Plan packing

Plan how many pallets you need and improve transport processes.

Set limits

Set a maximum height or weight to ensure optimized pallet packing.

Save space

Determine the arrangement for primary pack and maximize pallet loads.

Step-by-step

Consult easy to follow visual instructions for pallet packing.

Start a 14-day trial of the 3DBinPacking Software - no credit card required.
Then choose the plan that’s right for you.
All tools are available in each of the subscription plans.

Stack Pallets
Stay ahead of the game
Use Stack Pallets Tool to optimize space use when packing pallets and incorporate it into your order processing.
Use fewer pallets with effective planning and save money
Save time - most calculations are done in milliseconds
Easily plan stacking, packing, and shipping to save time and effort
Reduce environmental impact from materials and transport
Stack Pallets
Intuitive design - logical and easy to use

What you provide us:

the measurements of pallets you have available

the quantity and dimensions of the items to pack

set the maximum height and weight that you want to stack pallets to (optional)

What we return:

dimensions of the packed pallets

list of items packed on each pallet

step-by-step visual instructions for packing the pallet

Save to save time

Pallet and item dimensions can be saved in the tool to save you even more time. Create lists of them ready to use for your next calculations.

API for higher volumes

Connect to our tools via API to provide optimized packing solutions as part of your system's automated processes.

Start a 14-day trial of the 3DBinPacking Software - no credit card required.
Then choose the plan that’s right for you.
All tools are available in each of the subscription plans.

Case study
Stacking Pallets Smartly to Save Warehouse Space
Pallet optimization happens way before your product is on the pallet: it all starts with a packaging strategy curated for your product.
Challenge: Optimizing Pallet Use
When it comes to pallets, the costs quickly add up, which can be detrimental to any business. A pallet is not only expensive to purchase but also to transport and store. When storing items per pallet is done manually and intuitively, packing costs can soar. Therefore reducing the number of pallets used offers significant savings in the long term.
Solution: Smart Pallet Stacking
A medium-sized manufacturer decided to optimize a series of transport-related processes. They invested in 3DBinPacking software to optimize their truck loads. Soon they realized that the tool can also help them stack pallets more efficiently. As a result, they were able to eliminate the use of 20% of pallets, which saved them warehouse, pallet and transport costs all at once.
Benefit: Fewer Pallets Used for Shipping
By outsourcing key calculations to 3BPD software, the warehouse staff can now focus more time on scaling production and growing their business.
Stack Pallets Use Cases
Example 1
Stacking boxes on pallets
Fulfillment company - maximum height limit
1
Example 1
Stacking boxes on pallets
Fulfillment company - maximum height limit
A customer has made an order in an online shop. The online shop outsources their warehousing and shipping services. The fulfillment company receives the information about this order and needs to stack boxes onto pallets to prepare them for shipping. They need to set a maximum height for the stacks to ensure they fit into the transportation vehicle.
1 2 3 4 5 6
Customer
Fulfillment company
3DBinPacking
common.products.stack-pallets.example-1.ilu_description-4

1

A customer has made an order in an online shop.

2

The order details: [box one - quantity] [box two - quantity] [box three - quantity]

3

The fulfillment company receives the order. They must reduce the number of pallets required, optimize the use of space, and not exceed a maximum stack height.

4

They send a request to 3DBinPacking with: – ONE pallet ID and its dimensions (W x H x L) – box (item) IDs/dimensions(W x H x L) + quantities

5

They receive the response with: – the number of pallets – the final arrangement of boxes on the pallet/s – a list of boxes loaded onto each pallet – the height of the stacked boxes on each pallet – step-by-step instructions for arranging the boxes on each pallet

6

The company stacks the boxes on pallets, does not exceed the maximum stack height, and loads them onto truck/s for transport.

1

A customer has made an order in an online shop.

2

The order details:
[box one - quantity]
[box two - quantity]
[box three - quantity]

3

The fulfillment company receives the order. They must reduce the number of pallets required, optimize the use of space, and not exceed a maximum stack height.

4

They send a request to 3DBinPacking with:
– ONE pallet ID and its dimensions (W x H x L)
– box (item) IDs/dimensions(W x H x L) + quantities

5

They receive the response with:
– the number of pallets
– the final arrangement of boxes on the pallet/s
– a list of boxes loaded onto each pallet
– the height of the stacked boxes on each pallet
– step-by-step instructions for arranging the boxes on each pallet

6

The company stacks the boxes on pallets, does not exceed the maximum stack height, and loads them onto truck/s for transport.
Customer
Fulfillment company
3DBinPacking
common.products.stack-pallets.example-1.ilu_description-4
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